Isuzu and Toyota to jointly develop Japan’s first mass-produced light-duty fuel cell electric truck aiming to start production in 2027 to help build a hydrogen society
Isuzu Motors Limited and Toyota Motor Corporation have agreed to collaborate on the development of a next-generation light-duty fuel cell (FC) electric truck, aiming to start production in 2027.
The vehicle is based on Isuzu’s ‘ELF EV’ BEV* light-duty truck and features Toyota’s new third-generation fuel cell system. Both companies will jointly develop the system to further advance technologies to support the high-utilisation operating conditions that are specific to commercial vehicles, based on a multi-pathway approach to powertrains, while helping build a hydrogen society and carbon-neutral logistics sector.
Light-duty trucks are often used for deliveries to supermarkets, convenience stores and other services that support everyday life. In many cases, these vehicles are equipped with refrigeration or frozen storage capabilities and make multiple deliveries per day, requiring long operating hours and covering long distances. Under such operating conditions, quick energy replacement is essential to maintaining operational efficiency.
For such high-utilisation applications, fuel cell electric vehicles (FCEVs²) which use hydrogen as a high-energy-density fuel, are an effective option. Compared to BEVs, which face the challenge of long charging times, FCEVs can significantly reduce refuelling time. Because they offer a long driving range, they are well-suited to harsh operating environments.
In addition, like BEVs, FCEVs produce little vibration or noise and emit no CO2 while in use, thereby contributing to a reduced environmental impact.
The new vehicle will be based on the ELF EV, launched in 2023 and designed using I-MACS³, Isuzu’s product development platform. It adopts Toyota’s next-generation fuel cell stack, enhancing vehicle durability and extending its service life.
One of the challenges to the widespread adoption of FCEVs is the high vehicle price point, so Isuzu is working to reduce costs by optimising the vehicle body structure and reviewing manufacturing processes. Meanwhile, Toyota is undertaking similar efforts through innovations in fuel cell design and manufacturing processes.
In addition, by leveraging the technologies, expertise, and insights gained through the joint development of the next-generation fuel cell route bus ‘ERGA FCV’, as well as the results of the FC light-duty truck social implementation project conducted by Commercial Japan Partnership Technologies Corporation, the two companies will advance the sophistication of control technologies and system improvements to enhance fuel cell durability, achieving the high levels of reliability and practicality required of commercial vehicles.
As initiatives to expand hydrogen utilisation advance at national and local government levels in Japan, the two companies are working with local authorities and businesses to support the wider adoption of hydrogen mobility.
Isuzu will broaden the options for hydrogen-powered commercial vehicles by putting Japan’s strengths in FC technology into practical use and will steadily advance efforts toward building a hydrogen society. Toyota positions hydrogen as an important energy source and is advancing various initiatives in producing, transporting, storing and using hydrogen in collaboration with a wide range of partners across industries. Toyota will continue to accelerate efforts to expand the use of hydrogen and contribute to the realisation of a hydrogen society.
*Battery Electric Vehicle
2 Fuel Cell Electric Vehicle
3 Abbreviation for Isuzu Modular Architecture and Component Standard. A development approach that enables the flexible combination of components and devices to meet diverse needs, applied in anticipation of future advancement in technologies and the expansion of vehicle types in the future.
